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TABLE 23.2 Properties and Curing Processes for the Ormet Type of TLPS Conductive Pastes Property Ormet 2005 series ink Electrical conductivity Adhesion (Tensile Pull) on Various Materials FR-4 (Tg = 125 C) Copper Printability Curing process Specification and processing parameter Bulk 4.0 10 3 Ohms-cm. Sheet resistance 10.0 10 3 Ohms/sq. in. 1,300 psi (minimum) 2,921 psi (average) With 230 stainless steel wire mesh and emulsion thickness of 7.5 m Sintered thickness 28 38 m 200 m traces on 400 m pitch 30 min. drying at 85 C 2 min. vapor cure at 215 C 40 min. postcure at 175 C

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user selection to select one of the three gate periods, .1 s, 1 s, and 10 s. It then initializes the timer accordingly aad goes on to count the number of pulses for the duration of the selected time. The accumulated count is converted to BCD, the timer is reinitialized to provide serial port bit time intervals, and the result is displayed on the screen. The timer is then reinitialized to provide the gate period, and so on. Get Sample Number: This gets the user response for the gate period value. Collect Data: Counts the pulses on the signal input pin and stores the count. Print Data: Prints the BCD value of the count on the serial port output pin. Get Byte: Receives a byte from the PC serial port at 9600, 8, N, 1. Send Byte: Sends out a byte to the serial port at 9600, 8, N, 1. Tx Msg: Transmits the initial welcome message. Timer0 ISR: This is the Timer0 Interrupt Subroutine that occurs during the pulse count measurement cycle. The ISR determines if the gate period is complete or not.

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Td Comparison 10 9 8 Weight Loss % 7 6 5 4 3 2 1 0 300.0 310.0 320.0 330.0 340.0 350.0 360.0 M1 M2 M3

FIGURE 12.2 Example of different Td measurements for three different laminate materials. (Td GraphCourtesy of Helmut Kroener, Multek.)

The following set of characterization methods summarizes the most commonly used test methods to qualify copper-clad laminates for manufacturing. It is intended to guide the materials engineer through the laminate qualification process. Yet it can only serve as a best-practices guide, as the final set of qualification methods will vary for each material and should always be driven by its specific application.

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Mechanical Tests Commonly used mechanical tests include tensile tests, flexural strength tests, and copper peel strength tests. 12.5.1.1 Modulus and Tensile Strength (Tensile Test). The test method to determine modulus and yield stress for copper-clad laminates described in this section is based on ASTM D 882, Standard Test Methods for Tensile Properties of Thin Plastic Sheeting. Other relevant industry standards are IPC-TM-650, method 2.4.19 (for flexible laminate materials), and IPC-TM-650, method 2.4.18.3 (for deposited organic free films). Elastic modulus and yield stress are always determined by the same method. The elastic modulus is the indicator value for the stiffness and strength of a composite material under load, whereas the yield stress indicates the maximum load the material can take in x/y direction before it brakes. The modulus is the more important of the two values. It is used to differentiate materials and their actual strength during qualification testing. The elastic modulus is also one of the key properties of a material that need to be understood when performing computational modeling of packages and printed circuit board assemblies.

In many applications, materials with different properties are combined, which leads to thermomechanical stresses that cause fatigue or interfacial failures Computational modeling is often used when there is not sufficient time or resources available to perform actual product test, but fast reliability assessments are needed The standard test specimen for this test consists of a strip of laminate material 1524 mm (6 in) long and 127 mm (05 in) wide A minimum of 10 samples should be prepared and all copper must be removed before testing It is important that only samples with identical thickness and glass stack-up be tested, as this will allow a meaningful comparison of the materials in the test The test engineer also must ensure that both the warp and fill direction of the laminate composite are measured and documented separately.

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